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Steel ball visual counting machine

An industrial CCD camera is used to take pictures of the fast passing multiple rows of steel balls, and the binarized image processing of the collected steel ball images is performed with a double grayscale threshold algorithm to set the pixel threshold interval, and the number of independent pixel groups that meet the pixel threshold interval is the number of steel balls, and the steel balls above or below the set threshold value are considered as large or small balls. At the same time, the software removes the interference such as light source projection, oil drops, and chatter that may be encountered during the steel ball counting process. It ensures the stability of the equipment in the production.

Key words:

Ultrasonic inspection丨Visual inspection丨Automation

Product Description

  • 産品描述
  • An industrial CCD camera is used to take pictures of the fast passing multiple rows of steel balls, and the binarized image processing of the collected steel ball images is performed with a double grayscale threshold algorithm to set the pixel threshold interval, and the number of independent pixel groups that meet the pixel threshold interval is the number of steel balls, and the steel balls above or below the set threshold value are considered as large or small balls. At the same time, the software removes the interference such as light source projection, oil drops, and chatter that may be encountered during the steel ball counting process. It ensures the stability of the equipment in the production.
     
     
      Product parameters
     
    Function Steel ball counting, anti-small ball
    Test items Steel ball diameter inspection
    Detection accuracy 0.1mm
    Detection speed 6000/Min Optical Resolution 0.05mm
    Equipment power 220V,50HZ Equipment air source 0.5~0.8MPa
    Mean time to failure 10000H System working environment Temperature 5℃ to 30℃ Humidity less than 70
    Equipment appearance color system Stainless steel metallic color Equipment size L*W*H:2400x1200x1500mm;Weight:1200kg
    Other features Real-time display of detection status and quantity, number of boxes

     

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